Senior Automation Engineer (System Design / PLC / SCADA / HMI)

• Expertise in Design and Integration for industrial automation systems
• Crucial in developing and deploying automated machinery, ensuring seamless integration of hardware and software solutions.
• Work closely with cross-functional teams to deliver high-performance, reliable automation solutions for manufacturing operations.

• Define and develop the complete automation system architecture, ensuring seamless integration of software, hardware, and communication networks.
• Collaborate with design, mechanical, and electrical engineers to establish system specifications, functional requirements, and performance benchmarks.
• Develop system layouts and flowcharts to visualize automation processes, control logic, and data flow between components.
• Ensure modular and scalable architecture, allowing future expansion, upgrades, and easy maintenance.
• Select appropriate hardware and software platforms, ensuring compatibility with industrial standards and customer requirements.
• Evaluate and integrate emerging technologies, such as AI, IoT, and cloud computing, to enhance automation capabilities.
• Conduct risk assessments and failure mode analysis (FMEA) to ensure system reliability and safety compliance.
• Optimize system performance, ensuring efficient communication between controllers, sensors, actuators, and data management platforms.

• Design, develop, and implement control software for automated machines, ensuring seamless interaction between mechanical, electrical, and software components.
• Develop PLC, SCADA, HMI, and robotic programming logic tailored to specific machine functions and customer requirements.
• Create custom software applications to optimize automation processes, including data logging, reporting, and system diagnostics.

• Work closely with design engineers to translate mechanical and electrical system requirements into functional automation software.
• Collaborate with mechanical engineers to define motion control strategies, robotics integration, and safety mechanisms.
• Coordinate with electrical engineers to integrate sensors, actuators, and industrial communication networks into automation systems.
• Support manufacturing teams by ensuring automation systems are designed for scalability, reliability, and ease of maintenance.

• Develop and integrate industrial communication protocols (EtherNet/IP, Modbus, OPC UA, MQTT) to ensure reliable data exchange between automation components.
• Implement connectivity between PLCs, SCADA systems, cloud platforms, and enterprise IT systems (ERP, MES).
• Ensure cybersecurity best practices in networked automation systems to protect against unauthorized access and data breaches.

• Utilize simulation tools, software-in-the-loop (SIL) techniques or industry standard approaches to validate automation system performance before deployment.
• Conduct factory acceptance testing (FAT), site acceptance testing (SAT), and on-site commissioning to ensure smooth integration with production lines.
• Troubleshoot and resolve software-related issues during machine testing and production ramp-up.

• Analyze system performance data and optimize software algorithms for improved efficiency, cycle time, and reliability.
• Research and implement advanced technologies, such as AI-based predictive maintenance, machine vision, and IoT-enabled automation.
• Maintain software documentation, version control, and knowledge-sharing practices to ensure long-term maintainability.

• Bachelor’s or Master’s degree in Automation Engineering, Electrical Engineering, Mechatronics, or a related field
• Minimum 8-12 years of experience in industrial automation - system design, software development, and solution integration
• Strong knowledge on industrial automation system design
• Strong expertise in PLC programming (Siemens, Rockwell, Beckhoff, Omron, etc.).
• Proficiency in SCADA/HMI systems (Wonderware, Ignition, WinCC, etc.).
• Experience with robotic programming (Fanuc, ABB, KUKA, or similar).
• Knowledge of industrial communication protocols (Ethernet/IP, Modbus, OPC UA, MQTT).
• Familiarity with database systems (SQL, NoSQL) and software development languages (Python, C#, C++, Java, Visual Basic, or similar).
• Familiar with Delta Tau’s Power PMCA script language
• Experience in machine vision and AI-based automation solutions.
• Knowledge of IoT and cloud-based industrial automation (AWS, Azure, Edge Computing).
• Exposure to Lean Manufacturing, Six Sigma, or Industry 4.0 principles.

HOW TO APPLY:

Interested applicants, please click on “Apply Now” and provide the below details in your resume.

We regret only shortlisted candidates will be notified.

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EA Personnel Reg No: R22106669